Our process

Phase 1 : Ideation – Market Research

  1. Based on the customer requirement and application of the product which is intended to develop, we will do Market Research and based on it we will work on Ideation so we don’t have any IP conflict.
  2. The success of any product depends on its Human Interface and User Analysis which is our key expertise while ideating any concept.
  3. Based on the above-mentioned points, we will come up with 4-5 Concept sketches which will show different form factors.

Phase 2 : Industrial Design / CAD Design

  1. Upon confirmation on the detailed sketches, the detailed 3D modeling will be done.
  2. Manufacturability, Aesthetics and Proper Fitment of internal components will be done with utmost care.
  3. In the design stage itself, we will suggest on the Tooling Cost on different design options.
  4. Once the design is ready, we will carry out Thermal Analysis/Vibration Analysis on customer demand.
  5. Creating Manufacturing Drawings and Necessary Documents to build Prototype.

Phase 3 : Prototyping

  1. Prototyping is done using various techniques like: a. 3D Printing (FDM, SLS, MJF, SLA, MJP) b. CNC Machining c. Sheet Metal Laser Cutting and CNC Bending
  2. With the Printed parts, Checking the fitment of internal components and ensuring the working of the device with everything assembled.
  3. The Printing can be carried out multiple times with minor tweaks until ensuring all the aspects of the requirement are fulfilled.

Phase 4 : Low Volume Production & Certification

  1. We will do Low Volume Production for plastics using a method called Vacuum Casting / Silicone Molding.
  2. CNC machining Method is used for plastic and Aluminum Enclosures Low Volume Production.
  3. Laser Cutting, CNC Bending and Powder Coating/Anodizing methods are also used in case the part is made of Sheet Metal Enclosures.

Phase 5 : Tooling and Manufacturing

  1. Our In-House Tool Room Facility allows us to take care of creating Injection Molds.
  2. The Injection Molds Designs are done by our fully qualified staff who are always on hand to offer advice to ensure the tool design is manufactured in the most cost-effective way, while maintaining the highest Quality.
  3. Our Expert Tool Makers can handle Injection Molding Tools involving, Double Shot Molds and highly complex molds involving many Lifters.
  4. We can create Multi Cavity Molds as per Production Demands.

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